Project Overview: 

• Project Name: Production and Manufacturing Base for a Leading Global Compressor Brand 

• Industry category: Factory 

• Project Address: Wuxi, Jiangsu Province 

• Operation projects: Compressor production and manufacturing base, sales center, and technical service center 

Project Background: 

A globally renowned industrial equipment manufacturing enterprise has its core production base in China, specializing in industrial fluid processing and power system solutions. Due to the dense production lines, numerous mechanical and electrical equipment, and highly concentrated energy consumption, the core production环节 of the enterprise urgently demands the guarantee of continuous and stable operation of equipment, the realization of energy consumption精细化management, and the improvement of overall operation efficiency. 

Project Requirements: 

• Establish a comprehensive and three-dimensional energy management system covering all aspects. Achieve precise and detailed measurement of various energy consumption data such as electricity, water usage, and gas consumption at different levels, by item, and for individual equipment. Deeply explore the potential for energy conservation in buildings and equipment, effectively reducing overall energy consumption. It can fully comply with the energy assessment standards for green buildings, realize quantitative statistics and standardized management of energy consumption control and carbon reduction data, and help achieve the goal of green and low-carbon construction. 

• Build an integrated intelligent equipment operation and maintenance management platform to achieve automatic pre-warning for equipment failures, intelligent allocation of maintenance work orders, full-process traceability of the maintenance process, and refined overall management of spare parts and components. This will effectively shorten the response time for emergency faults, reduce the occurrence rate of equipment failures, comprehensively upgrade the digital and standardized operation and maintenance level of building mechanical and electrical equipment, and significantly enhance the overall operation efficiency. 

• The overall intelligent management system boasts high stability and strong compatibility, and can seamlessly integrate with the existing on-site software and hardware equipment as well as the operating system, ensuring the stable operation of both new and old equipment. At the same time, the system reserves function expansion interfaces, which can adapt to the upgrade needs such as later production line renovation, function iteration, and equipment expansion, and has good scalability, continuously guaranteeing the long-term usage value and iteration space of the project. 

Solution:

Soft and hard integrated building intelligent control system and energy consumption management platform 

Scheme Value: 

• Precise energy efficiency management for electricity, water and gas, covering all dimensions and implementing hierarchical and itemized measurement, intelligent control, with a comprehensive energy saving rate of over 20%. 

• The industry's low-carbon benchmarking initiative adopts a compression mechanism to create a model for green factories in the sector. 

• Compatible with elastic architecture, highly stable and highly compatible. It is compatible with existing devices and supports future production lines and technological upgrades. 

• Digital infrastructure foundation lays the groundwork for intelligent manufacturing, ensuring the long-term value and continuous benefits of the system. 

Case Benefits: 

Efficiency improvement: 

• Improve the energy-saving and carbon-reduction rate of the equipment inspection system by 10% 

• The utilization rate of the testing room has increased by 20%. 

Improvement in quality/accuracy: 

• Automatically allocate energy costs to each product line, and the accuracy rate of cost accounting has increased by 13% 

• Digital platforms enable paperless operation and maintenance management. 

• Other production bases around the world offer replicable digital transformation solutions.